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Some of the more common potential faults associated with the French & Italian range

If the suspension is "hard" and the car appears to be bouncing out all of your fillings...
[BX/CX/Xantia/XM]

The suspension spheres are more than likely done for. Over time, 6 to 10 years on average the spheres slowly lose their pressure. Each sphere has a diaphragm within. On one side the LHM fluid, on the other, nitrogen gas which during use is the compressable medium. If the diaphragm becomes breached or porous the gas side fills with oil. That sphere will then be about as useful as a chocolate teapot. At this stage there is no other cure other than to replace the unit (pairs are highly recommended). Spheres can be regassed or 'reconditioned', but this is only possible BEFORE they reach this stage. Buying new ones has become the common trend, mainly as replacement units are now quite cheaply available. For some models a 'comfort-sphere' is available which gives a softer ride.


Punto no-go
[Punto 1996>]

We have been experiencing an upsurge in Punto ECU failures. Commonly due to water ingress from the heater matrix. There is a couple of fixes for this being A) have your existing unit repaired. or B) Fit a new replacement unit. The new unit will need to be coded to YOUR vehicle so will require aquisition (good word) of the four letter (apt) code. Fiat do make a charge for supplying the code.



Erratic or surging whilst idling
[Most petrol injection models]

Some of the petrol models suffer a vibration or rough idle. This can commonly be sorted by replacing the stepper motor (also referred to as an idle speed motor, idle valve or motor) It might be worth trying to remove the unit and cleaning the solenoid. The fault usually returns after a while so the best cure is to just whang in a new 'un.


Everytime I go over a pothole or sleeping policemen (sorry officer) I get GA-Donk! GA-Donk!
[205gti & Td/ZX/306/Xantia/406/XM/606/Punto/Brava/147/156+

The antiroll bar link (rod) ball joints have probably become worn. Like any worn ball joint, the ball will rattle around inside it's cup when agitated. There is no cure other than to replace the rod. The vehicle will have an Antiroll bar running laterally across the suspension from one side to the other. The rod links the bar to the lower suspension arm or track control arm. Most versions will be a metal (plastic on some ZX/306's) rod with a ball joint at each end. Early ZX's have a small unit shaped like a figure '8', whereas Fiats, Alfas and most Renaults have a pin & bushes arrangement. But, they all wear out just the same.


My drivers door has dropped and doesn't latch shut easily anymore
[Xantia]

The hinges are welded to the 'A' post of the vehicle. Or at least they are supposed to be! The 'A' post is a double skinned affair, but in some instances the factory weld does not appear to have penetrated through to the second layer. What happens is that the single skin holding the door becomes weak with metal fatigue and eventually cracks and allows the door the fall away. If left indefinately the door would literally drop off its top mounting. Go out and check yours by opening the door to 90º and trying to lift the door. if any movement can be detected where the hinge is welded, or any cracking or weakness is evident, get it welded through to both skins. It is a very fiddly job and should be undertaken by a competant welder. this fault appears to be more common in estate versions.



I get a scraping noise from the rear brakes, but the pads seem ok
[Xantia/C5]

This is an odd one but very common in the Xantia, and is reappearing in the C5's (Come on Pierre you knew this would happen!). The rear brake caliper is mounted on a rear suspension arm bracket. Due to electrolysis (nice word) between the steel of the arm and the alloy of the caliper body, a build up of white corrosion appears. This happens very slowly, but like a daisy slowly pushing it's way up through tarmac the corrosion slowly pushes the caliper away from the bracket. Eventually the caliper becomes misaligned to the brake disc, which in turn causes the top and bottom edges of each brake pad to come into contact with the disc (the grating noise). In the end the disc can be unevenly worn. Assuming you can put up with the noise that long. To remedy this effect simply remove the caliper, carefully clean up the mating surfaces and liberally apply 'copper grease' to both surfaces befor refitting. This will stop the electrolysis for quite some time. Certainly till the next pad change.


My rear wheels appear to be inclining inwards at the top
[BX/Xantia/Ax/Saxo/206/Punto+]

This is due to worn trailing arm bushes. The rear arm pivots on two bushes and is held in by a chuffin' great bolt. The bushes wear allowing the arm to tilt at an angle. Makes the thing look like an 'overloaded VW Beetle'. Simple cure, get yourself a bush repair kit. they will come with all the appropriate bits to do the job. If however it has been left for too long the trailing arm housing may have become damaged necessitating complete replacement of the beam. Sadly For the Ax/saxo/206 brigade this IS the only course of action. Replacement bush kits are not currently available, however we can now source exchange axles. Please do enquire regarding price.


Rattle, Rattle Bloody Rattle from the back end !!! AARGGGHH
[Xantia Activa]

What you need my son is a new bush. No put the gardening supplement away. The Activa is fitted with a ram on the rear anti-roll mechanism. The end bush when worn makes itself known quite audibly. The bush will be less than a tenner and is fitted into a tapered housing so make sure you're pulling it out through the BIG end!



My beautiful twinspark sounds like an old knackered Cortina!
[Twinspark Models]

Here we have a classic case of poorly cam timing variator. It's virtually a service item on all 1.4/1.6/1.8/2.0 16 valve T.spark engines (97-02) & JTS engines (02 onwards) when changing the cam belt. Replacement of the variator will eliminate that annoying diesel type rattle when starting up, or at low revs and will also improve performance noticeably. All variants use the same unit, just ask for a 60666199 and all will be well with the world and your Alfa. (not recommended as a DIY job).


Total steering failure!
[Late Punto/Bravo/Brava/Megane]

Pretty scary one this. On the Fiats, it'll probably boil down to one of two things. Either the electronic torque sensor within the mechanism has failed necessitating replacement of the whole column/pump assembly. Or possible failure of the electronic control unit which is located on the same column/pump unit but is available seperately.


Peculiar steering
[Saxo/106/307/Clio]

Increasingly popular is the gradual or not so gradual deterioration of power steering. With the electrical pumps fitted to various Citroens and Peugeots giving up the ghost, common symptoms are intermittant heavy steering or permanent loss of power steering. (A bit hairy on roundabouts!). The system is protected by a fuse in the fuse box. This is of course your first port of call. Secondly, check the control relay. Early versions have a relief relay with a round multi-block connexion. Later versions have a standard looking relay. Both should be less than the price of a pint. If the relay tests out OK, then you are almost surely looking for a new pump.



Loss of power or intermittant no-go
[Hdi variants]

Sadly another fairly predictable fault. Fuel lift pump failure on every Hdi version. If your Hdi has died on you, occasionally a hefty thump and a hearty expletive will get her going again temporarily. The bit to swear at is the fuel pump/sender unit located in the fuel tank (under the rear seats on most models). You may be able to 'limp' home albeit with little power. A replacement pump unit will usually bring performance and reliability back into the realm of normalcy.


Loss of power, poor performance or no-go
[Variants fitted with Sagem SL96 ECU]

Increasingly we are seeing problems with the SL96 ECU. This is caused initially by coil pack failure. The coil essentially 'spikes' the ECU. Should an ECU require repair or replacement it is essential that the coil be also replaced with the new type bougicord coil pack, as this could well have been the actual cause of the problem in the first instace. Failure to do so will cause your new ECU to go 'poof' too.
Various Citroen and Peugeot models are susceptable including;-
Citroen Saxo 1.4 mpi 99-03
Citroen Xantia 1.8 16v mpi (lfy) 95-02
Citroen Xsara 1.4 mpi (kfx) 97-02
Peugeot 306 1.4 (kfx) 97-02
Peugeot 306 1.8 (lfy) 97-02
Peugeot 406 1.8 (lfy) 95-02
Peugeot Partner 1.4 (kfx) 97-02.

Another favourite whilst we're on the subject of non-starters is the 'double relay'. This fellah controls fuel/ignition systems and failure can be a cause of fuel or ignition failure (strange that innit?). The unit is usually located under or around the ECU under the bonnet, or behind the headlamp. A few we've encountered have suffered water damage and/or pin corrosion too. The unit is usually black, or a rather fetching shade of terracotta darlings. But it doesnt always follow that like colours are compatable. They are commonly cobbled together by Bitron and sport an ID number on the relay body that will resemble 1304 or 1307 or some such. The multiblock connexion is also designed so that the incorrect relay cannot be fitted.


Airbag warning on (intermittant)
[Saxo/106/306/406 +]

A possible easy fix if you're lucky. pretty commonly it is a poor or non-existant connexion located beneath the front seats. if your warning lamp is on, look for the (orange usually) connector beneath the seats leading to the seatbelt pretensioners. This connexion can be disturbed by rogue objects left lying around in the rear footwells (and it is amazing what you find there - embarrassing even), or just due to regular movement of the seat. If like me you are a strapping 6 foot 31/2" and you missus is 2 foot 1" the front seats are back n' forth like a fiddler's whatsit. Anyway, I digress. Either way, try disconnecting and reconnecting. If that puts the light out, job done. ....but it will probably reoccur. For a permanent fix get the connexions 'hard-wired'. A good soldered joint will sort the problem for good. !!warning!! please don't go prodding about the terminals with any sort of powered test gear. The seatbelt pyrotechnic pretensioners are electronically activated and could very easily be triggered, and then.... KABOOM !!


Ssshhh Click Click Click Click Click Shhh! every second...Accumulator Sphere
[ID/DS/SM/BX/CX/GS/Xantia/XM]
Submitted by Dave C

On a healthy system the click or hiss from a regulator should be approximately every 15-25 seconds. If the regulator ticks or hisses at shorter intervals than this, it is a sign that the accumulator sphere is worn and needs to be replaced. Much like suspension spheres the diaphragm between the gas and fluid inside the sphere perforates over time, and weakens until eventually all the sphere stores is fluid (and consequently cannot maintain any pressure). Get this changed as the accumulator sphere also holds a charge of pressure in the event that any component of the system fails (without it's assistance you'll be left with NO brakes, steering etc!). Luckly replacements are inexpensive, and you should notice an immediate improvement in your vehicle, and substantially reduce the load on your hydraulic pump :D




Clutch Down – BANG, Clutch Pedal Sits on the Floor
[Xantia/ZX]
Submitted by Dave C

The dreaded clutch cable clip, which when it goes can leave you stranded. Citroens often have small nylon clips that hold the clutch pedal onto the end of the cable. The original routing of the clutch cable also often means that it is close to the exhaust, causing the cable to dry out and go stiff over time. The increase in pressure on the pedal (heavy clutch) causes the clips to deteriorate, and eventually breaks leaving you unable to depress the clutch or select any gears. If this happens in an awkward place, drop the car into first or second gear, and drive it on the starter-motor onto the pavement and off the road until you can be recovered (this fault cannot be repaired by the road-side). Replacing the clip is a fiddly job and it’s also important to check why the failure occurred in the first place (in some cases worn clutches can cause the entire mechanism to become stiff, though usually it’s down to a dry or failing cable). Replacing the clip is not a job for the faint-hearted as access is difficult, so if this happens to you, I recommend you give eurocarcare a call!.
*note by eurocarcare - we actually employ a technician with 3 elbows and 9 fingers on each hand expressly for the purpose


Misty Windows that don’t clear, wet carpet, steam from dash vents, smell of antifreeze
[Anything watercooled with a heater ]
Submitted by Dave C

Happens when the heater-matrix (which carries hot water from the engine to warm the cabin) springs a leak due to corrosion or damage due to excess pressure. The first sign of this might be a wet carpet in the passenger side foot well. Unfortunately it’s probably also one of the first components that gets placed in the car when constructing the interior, and typically means the removal of the dash-board in order to repair or replace. It’s a big job and shouldn’t be undertaken lightly, and it’s also important to find out why the matrix has deteriorated. A failing head-gasket leading to pressurization of the cooling system is a common reason (check for a leaking or flow restricted radiator in conjunction with this). The best action you can take against preventing this problem, is to ensure that you have your coolant changed every two years, and to ensure that the system is appropriatly flushed each time.


Hdi diesel - ticking noise or rattle
[All Hdi variants]

So, your normally smooth-running Hdi sounds like it's suffering an injector tick or tappet rattle. If it sounds VERY rattly STOP DRIVING IT NOW!!
It's more than likely the front crankshaft pulley. Citroen/Peugeot in thier infinite wisdom have come up with a pulley with an in-built cusioning system that breaks down. You may find traces of 'iron filings' or swarf. If so, this is the last call for Destruction City, seriously folks the pulley can split and if it goes whilst your cruising you can wave bye-bye to a few valves and maybe a cylinder head. If your up for a cam belt change get your garage to inspect the pulley very closely. Many establishments recommend the pulley with the belt change. It will add about £90 to the bill, but 'what price peace of mind?'


Simultaneous Failure of Heated rear window & heater blower
[All Saxo variant]

Seems like a strange thing to occur, but it is pretty common. Saxos have an inherant fault with the ignition switch that causes both the heater fan and the heated rear window to become inoperative. The best remedy is to replace the switch unit. Under no circumstances attempt to source a feed from any of the other contacts as HRW and fan motor both draw heavily on current which will overload an already overloaded contact. Either that or invest in a fire extinguisher or some quality insurance.



Constant Velocity Joints
[Anything that moves]

Typically, a great idea gone bad. CV boots used to be made of good old rubber. With time they happily perished, split and liberally greased your wheel arch with lovely black goop. If not regreased and replaced soon it was bye-bye CV joint. Nowadays of course thats all history. Boots are made of rigid neoprene and are virtually indestructable.
Sadly the same cannot be said for the aluminium clips they use to attach them. It's now very common to find a boot waving freely in the breeze devoid of it's lubricaficious content because the 'big end' clip has corroded away, snapped or just not been man enough for the job.
Woe betide anyone attempting to execute a repair with ligarex strapping. And neoprene boots just laugh at cable ties. So what do we do then? Well we have a few choices to choose from;

A/ Buy a complete kit from the main dealer for extortion + Vat, Throw away the new boot and fit the clip
B/ Leave it to the main dealer to fit the whole kit for extortion + an-hour-and-a-halfs-labour + VAT?
C/ Measure the diameter of the CV joint and order the clip alone by size from Eurocarcare in finest stainless steel because they spent ages hunting the globe for an appropriate method of repair that wouldn't cost the earth and if you ask nicely they'll pop it on for you in less than half-an-hour.

wanna phone a friend?


Ticking Front Brakes
[Xantia]
Submitted by Peter W

As Peter points out, an annoying ticking can occur from the front calipers on Xantias. This is caused simply by broken or corroded anti-rattle shims fitted with the brake pads. The ticking invariably is noticable at 40mph or less. The remedy is of course to either replace the shims, or go the whole hog and fit new pads which 'should' come with the shims.


Fuel Leak/Smell
[Petrol Models]

An annoying and potentially dangerous and expensive fault is emerging. We are finding many petrol models of all makes coming in with fuel smell or poor fuel economy booking in. Many of these cars have the same fault. Simply fuel leaking from the fuel filter mounted under the car (usually near the tank). The cause is simply corrosion.
Most manufacturers fit alloy fuel filters, and if they are not changed periodically they are prone to rotting away. Most filters have little protection, and after a few British winters succumb to the metal moth. - Get out, get under and if yours is white & furry get the thing changed.


Stinky-Poo! Bang!
[Cinquecento/Seicento]

It's that stop-motion frame of Wile E Coyote just before the explosion that always raises a grin with me. Not so funny if it's in your Cinquecento or Seicento. fairly common fault this one. So much so Fiat were changing tanks under warranty. If you have a late Sei check with your Main dealer, they will have a record of whether the tank has been replaced yet. For older Cinq's or Sei's with that worrying fuel stench, check the tank for tell tale streaks. It's usually obvious. If nothing seems apparant it's well worth pulling up the rear seat and removing the triangular inspection plate. Underneath you will be presented with the fuel level sensor and the fuel pump tops. Check for any dampness. This may not be blatent, On mine it only appeared after a couple of miles with a 3/4 full+ tank and it was a pretty minimal leak, but enough to make any journey a psychedelic experience.
Try renewing the sealing gaskets or sealing the original ones with a thin skim of fuel resistant jointing compound. (worked for me). Other possibilities are a poorly sealing fuel cap or breather pipe connections.


Oil Leak from Head Gasket
[AX/Saxo/ZX/106/306 1.0 to 1.6 TU engine]

If you own any of these variants you will undoubtedly come across a head gasket leak eventually, if you haven't got one already. They all leak from the right hand corner of the engine. It's a minor leak, they all do it, if you fork out to change the gasket it will return like last nights newkie 'n kebab.
Best thing here is to save your money and clean the engine every so often (if it bothers you) and most importantly check the oil level regularly. - [but you do that on a weekly basis anyway, don't you] *grin*


Misfire - No power - No-go
[Renault 16v variants]

Very common fault. Get your 'pencil' coils checked. The 16 valve versions use a long thin ignition coil (one per cylinder) that takes the place of the conventional ignition leads. They are sadly VERY prone to breaking down. A faulty coil, apart from making the car a pig to drive may cause catalytic converter damage, as unburny fuel will find its way to the cat and eventually kill the poor thing.


No-go
[Renault/Citroen/Peugeot - Petrol]

If she won't go, but the battery is good, the starter is spinning well. Check out the TDC (Top Dead Centre)/Crank position sensor. This little fellow can invariably be found residing in the vicinity of the flywheel. Usually fixed to the clutch bell housing.
Citroen/Peugeot = a long lead with a single bolt holding the sensor end down
Saxo/106 = Black plastic bracket arrangement with a lead plugging into it.
Renault = Banana shaped metal bracket with a sensor attached (usually hidden right below distributor)


Clonk! - over bumps
[Anything with wheels]

In a word, 'Anti roll'...thats two words. Ok, in two words. 'Anti Roll bar'.... Ok three. 'Anti Roll Bar Links....
Ok, you get the picture. The Anti Roll Bar on most vehicles is attached in some way to the front lower suspension wishbone or track control arms. Some of the smaller models like Ax/Saxo/106 etc won't be fitted with an A.R.B unless it's a sporty model. In which case, this is nothing to do with you. For those that DO have an A.R.B There will not be a 'link' rod as such, but the outer ends of the A.R.B will be secured to the lower suspension arm by an alloy 'u' clamp and rubber bush. This alloy clamp is prone to fracture, which will of course allow the end of the A.R.B to move around and possibly emit the odd clonk.
The idea of the A.R.B is to help stop vehicle sway when cornering. Ever seen a 2CV cornering? - well they don't have them.
Where the A.R.B meets the front suspension there will be either a long pin with a series of bushes (Clio/Fiat/Alfa's). A 'U' shaped clamp with a bush in it (Saxo/106) or in many other cases a rod with a ball-joint at each end.
They will all wear out eventually, but the rods are favourite to fail first. Common on Xantia/406/ZX/306/156 and many more, but they will all utter the same cry of 'Clonk!' when you hit a bump or pothole. 406's have the added bonus of having REAR vertical rods and rear HORIZONTAL rods. But don't worry they speak the same language.

If your Anti Roll Bar Links or Rods or Bushes are talking to you, the only course of action is to get them changed. Prepare to have to hacksaw the old ones off as the nuts are almost always seized. So make sure you get new nuts with your rods.


Screen wash bottle self-emptys
[Cinquecento]

The screenwash reservoir on the 'ol Cinq is hidden under the right hand front wing behind the plastic wheel arch liner. Due to their placement the screen wash pumps (One for front & one for rear) are subject to pretty bad corrosion. So much so that they rot out and leak.
Now, Fiat in their infinite wisdom choose to service these pumps only as a complete unit with the reservoir at around £55 (Ouch!) Fear not. A replacement pump is available from Eurocarcare for less that the cost of a pint!! The old pumps are easily removed and the spanking new ones just pop in. And whats more they are plastic cased so will not rot out. Result!


Clonk! - over bumps rides again
[Cinquecento/Seicento]

I can see we're going to have to have a dedicated 'clonk' section here. Anyway, both Cinq's & Sei's both have rear trailing arms that are rubber bush mounted at the pivot point. In effect when these babies wear out they will clonk summat chronic on bumps and potholes. The recognised cure is to replace the trailing arm complete (£100+per side) The good news is that replacement bushes are available in the aftermarket. And for less than it costs to take the missus out for the night - and they're quieter too *grin*


Heavy Clutch Pedal
[Anything with wheels]

So, Your left leg is beginning to look like Arnie Swartzenegger's. It's time for a little investigation.

For vehicles equipped with a clutch CABLE.
It is possible that the nylon inner liner within the cable has worn out and you now have a lot a friction in there. Replace the cable dude!
Some vehicles may have an odd linkage arrangement. Pivots and pulley wheels and that sort of weird stuff. Check to make sure everything is running freely. You may have to release the tension on the cable to do this. Usually easiest to disconnect it from the clutch arm.

For vehicle with a HYDRAULIC clutch
Check that the master cylinder (nearest the pedal) is operating correctly, not leaking and that you have fluid in the reservoir!
Also check that the slave cylinder (on the clutch bellhousing) is operating ok. No bent rods, leaks etc.

So, all that checks out OK does it? In that case the problem lies within the bell housing and with most cars it means gearbox out.
The majority of cars with a conventional clutch will probably be suffering with wear or fatique to the diaphragm spring. This may be due to a worn clutch release bearing or just wear and tear. Does yours make a loud hissing noise when you depress the clutch pedal? A sure indication of a knackered release bearing. If the bearing dries out it can get extremely loud. OR in the case of my sons car gets VERY VERY loud, (turn the stereo up and ignore it) seizes up, melts, vapourises the diaphragm and punches a hole in the bell housing with the clutch release arm (duh!). I digress.
Some cars may have a cross shaft & fork that the clutch bearing mounts on. This shaft usually runs in nylon or bronze bushes. These can seize up and cause a heavy clutch. Always good policy to replace these bushes when renewing the clutch.

If yours falls into the above catagory then I'm afraid it will almost certainly need a new clutch cover plate and bearing.

Whilst were on clutch doom 'n gloom, other symptoms of clutch demise are; Slipping when accelerating in gear, and quite often 'crunching' into reverse or occasionally other gears even when you are being especially careful.
For the uninitiated, most vehicles WILL crunch into reverse if you are in a hurry or don't depress the clutch pedal properly. This is because reverse gear in the gearbox has straight cut teeth and NOT synchromesh. Imagine if you could just slide gracefully into reverse (accidentally) at 60mph!! Liquidised transmission and you'd probably be eating through a straw for 3 months from trying to swallow the steering wheel :)


To be continued...........

Please note that any faults and/or cures are in no way intended to substitute correct and professional fault diagnosis. The comments above are purely for informational and entertainment purposes and we cannot be held liable in any way whatsoever for any consequences of any kind due to acting on information read within this domain. The aforementioned comments are based on actual faults encountered, but any resemblence to a real fault either living or dead is purely coincidental. (warning all faults may contain traces of nuts)

in the meantime however, if you have any common faults & remedies you would like to share, send 'em in and we'll post them.



Citroën & Peugeot

To speed the process of identifying parts correctly, it is essential to have the correct information to hand. For both Peugeots and Citroëns the chassis number can be very useful. They can be found on a plate rivetted to the body, usually under the bonnet.

Peugeot chassis numbers for latter day vehicles begin VF3. Citroën will begin VF7. Both will normally be a combination of 17 digits and letters.

Example RP/ORGA Number Also very important is the RP or ORGA number. This is a four digit code that identifies the day any particular vehicle was built. (The system was introduced late in 1976). The RP can be found in different locations on the various models. Most Citroëns and Peugeots into the late 90's will have the code stencilled in paint (more often than not in a contrasting colour) under the bonnet or on the panel adjascent the drivers door hinges. Alternatively, later cars may have a sticker. Some RP numbers run into 6 digits. It is the first 4 that denote the year of birth. Try the RP/Orga converter when you have located your code, and find out when your car was built.
If you come across a 4 'letter' code, this is actually the paint code. Useful if you need to order paint.

further to the above, a few simple facts about which model, body type and engine size and type the vehicle is sporting is usually sufficient. Armed with this information the folk at eurocarcare will be able to supply you superb replacement parts at highly competitive prices right first time.


Renault

Renaults use a fairly complex system of vehicle identification in comparison to the other French marques. 'Oval plate' details rule the day. The oval plate on vehicles built before around 1996 can be found under the bonnet of most variants, on later vehicles a sticker can be located on the 'B' post where the drivers door latches shut.
The oval plate will have up to 5 rows of numbers and/or letters. The first number (usually referred to as the oval plate number) indicates the model, body shape and engine size and is a four digit code made up of letters and/or numbers, the middle rows offer various spec options and the country of sale. The fabrication number (usually one letter and six numbers) allows us to work out when the vehicle was produced, sometimes down to the exact day.


Oval plate examples. From the 70's 80's & 90's and the latest style used today.

For engine particulars it's always handy to make a note of your engine type number and engine fabrication number. These are again stamped either directly onto the engine block or on a plate rivetted to the block. (usually at the front half way down the block, but not always! On some engine versions it's on the back.)


Fiat & Alfa Romeo

Fiat & Alfa are probably the most simple of all the marques to identify parts for. The majority of vehicle details can be picked up purely from the chassis number. Eper (Fiat,Alfa & Lancias parts look-up system) will basically eliminate all products not suitable for a particular vehicle when the VIN number is entered. The Vin number for the vast majority of Fiats & Alfas can be found under the bonnet. On some of the smaller models it may be located in the boot. The number will start for example ZFA for Fiat, ZAR for Alfa Romeo and ZLA for Lancia. The next three numbers denote the model Punto1 =176, Punto2 =188 Alfa 156 =932 and so forth. next will undoubtedly follow 000* which is just a filler used on later variants, followed by the last eight digits which is the serial number. Paint code can usually be found on a small sticker attached to the boot or tailgate lid.

Example of; left Alfa 33 VIN and right Fiat 131 VIN


Like anything else in life it's all a bloody mystery. Until that fine day that you go out and diligently research the problem, or some kind soul (or boring fart that's cornered you in the snug, and insists on breathing 'Crutchwortheys Old Peculiar' fumes all over you, and showering you in incandescent pipe fall-out as he waves his best briar to emphasise every last 'kin syllabel) ....deems to explain it to you. (sorry 'bout that).
Anyway, here, -in-a-nutshell- as they say, is

All About Tyres':

Sidewall Markings
On the sidewall of a tyre you will find various codes and markings. The coding system contains important information and is uniform amongst all tyre manufacturers. A basic knowledge of the system will allow you, the user, to understand the implications and importance of each one and it's relevance to your vehicle.

Tyre Sizes
Tyre sizes are made up of a number of different numbers and letters. For example tyre size 175/70 R 13 82 T is made up of the following information:

175 The tyre section width in millimetres
70 The aspect ratio in % (the height of the sidewall divided by the tyre's width)
R Denotes the tyre's construction type - in this case it's a radial
13 Rim diameter in inches
82 Load Index
T Speed Rating

Rotation
Yes they all do rotate. However some higher performance tyres are what is generally termed as 'directional'. this means that the tread pattern has been designed to perform in one direction only. Take a peek at the picture. Notice that the funky tread grooves radiate outwards in a rather cool pattern. This, as well as being quite pretty is functional inasmuchas road surface water is forced out from the centre of the tyre towards the outer edges. But of course this will only work if the tyre is rotating in the correct direction. Swap the tyre to the opposite side of your car, and water will be sucked in toward the centre of the tyre effectively floating the tyre on a bed of liquid. This is commonly known as 'aquaplaning'. Naturally if the tyre is no longer in contact with the road surface, you will lose traction and/or steering. A very scary thing at high speed.
(The same effect can occur with worn tyres, whereby the surface water is just not being cleared quickly enough due to there being too little tread to cope with the quantity of water.) So, if you have directional tyres you cannot swap them from side to side. Only front to rear. Unless the tyre is removed and refitted to rotate in the correct direction.

Assymmetry
Similar to directional but with the added technology of left & right-handedness. These very high performance tyres, in addition to being directional, can only be fitted to one side of the car. IE if you need a left tyre, you need to buy a 'left' tyre. They can be swapped front to rear, but never left to right.

Tyre Age
You will find a three digit age code on the sidewall of the tyre indicating the month and year of manufacture. For example 129 means the tyre was manufactured in December 1999.

Other Markings
M&S - Identifies Mud and Snow tyres
DOT Codes - Coding satisfying the requirements of the US Department of Transportation contain a mixture of letters and numbers such as DOT DVDE MTA 129
E-Marks - Tyres for sale in the European Community must carry an E -Mark in accordance with ECE Reg 30 - eg E4 027550

Speed rating Codes
The following codes denote the maximum speed the tyre was designed for

Speed symbol Maximum speed km/h
mph
N 140 87
P 150 93
Q 160 99
R 170 106
S 180 112
T 190 118
H 210 130
V 240 149
W 270 168
Y 300 186

Speed category Maximum speed
km/h

mph
ZR 240 149
and above

load index
The load index is probably the most overlooked of all the codes, but is in fact pretty crucial. The load index refers to the maximum WEIGHT the tyre is designed to deal with at it's designated maximum speed. With me so far? Ok, Imagine your Citroen AX is running tyres with a load index/speed rating of '78T'. Fine we can trundle along quite happily at up to 118mph. The load index of '78, is quite happy dealing with up to 425kg in vehicular weight. Now, let's go to an extreme and transfer the same tyres to our HummVee ( OK I know they wouldn't fit ).
Now we have about 3 tons of vehicle hurtling through town at 140mph. Watchout for that lawyer/estateagent/secondhandcarsalesman!* (*delete where applicable). Now we slam on the brakes and lock up all four wheels to the symphony of four simultaneous blow-outs. The construction of the tyre is just not designed to put up with that sort of inertia. The sidewalls would disintigrate virtually instantly. The same principle applies with acceleration, you may only drive your big-block Chevey around at 40mph, but hit the go pedal and there is an awful big heap of forces playing on your tyres.

The table below illustrates the Load Indexes (Li) with the associated weight in Kilograms (Kg).

Li

kg

Li

kg

65

290

94

670

66

300

95

690

67

307

96

710

68

315

97

730

69

325

98

750

70

335

99

775

71

345

100

800

72

355

101

825

73

365

102

850

74

375

103

875

75

387

104

900

76

400

105

925

77

412

106

950

78

425

107

975

79

237

108

1000

80

450

109

1030

81

462

110

1060

82

475

111

1090

83

487

112

1120

84

500

113

1150

85

515

114

1180

86

530

115

1215

87

545

116

1250

88

560

117

1285

89

580

118

1320

90

600

119

1360

91

615

 

92

630

 

93

650

 


What does it mean to you and your car?

In October 2003 European Union Legislation affecting the motor trade came into force. Its full title is 'Block Exemption Regulations 1400/2002' (in short 'BER').

This legislation changes the way cars may be serviced and repaired and gives motorists a lot more freedom in their decision as to who should look after their cars. Before BE, it was very difficult to have cars, which were still covered by the manufacturer's warranty, serviced anywhere except a franchised dealer. Now motorists can use any garage of their choice to service their cars without invalidating the manufacturer's warranty.*

The latest revision of the BER introduced four 'freedoms' that are aimed at safeguarding free competition in the entire market for vehicle spare parts, service and repair. They affect the way in which the parts distributor can act in the market.
1. The freedom for parts manufacturers/suppliers to sell their Original Equipment-components without restrictions into independent wholesalers or independent repairers. This means: Parts manufacturers can no longer be forced by their 'Original Equipment' contract to limit supply of certain parts to the Vehicle Manufacturer/Assembler. The end of the 'tied parts' arrangements.
2. The freedom for parts manufacturer/suppliers to brand their 'original equipment parts' with their own logo. This means: Motorists and garages will be able to identify the manufacturer of a component when it is removed from a vehicle and source its replacement from any distributor of the part. They will no longer feel that they 'have' to go to a dealer for a part.
3. An extension to the obligation on vehicle assemblers to pass on technical information to operators in the independent aftermarket. This information includes, for instance:
Access to electronic systems for controlling the vehicle's operation
Right of "reprogramming" information to correct maladjustment
This means: Anyone with a legitimate need for technical information - parts manufacturers - remanufacturers - distributors - factors - garages - technical publishers - security companies - will have to right of access to it in a usable form and at a reasonable cost (the same cost as charged to anyone within the VAs network)

The new BER also introduces certain definitions of importance to the independent aftermarket.
There is a new definition of 'original spare parts' and 'matching quality parts' that is based on the quality of the component. This definition can be used:
Where parts used are of the same quality as the component used for the assembly of a motor vehicle.
Where parts used are of the same specifications and production standards as those used by the Vehicle Assemblers.
Where parts manufacturers/suppliers are able to issue a quality (self-) certification.

The new definition identifies 'original spare parts' in the following ways:
Parts produced directly by the vehicle assembler.
Components produced by the OE-supplier and branded with the logo(s) of the vehicle manufacturer and the parts manufacturer/supplier;
Technically identical parts produced by the parts supplier, branded with his own logo and sold to the independent aftermarket.

Spare parts of 'matching quality' identifies parts in the following way:
'Spare parts made by any undertaking which can certify at any moment that the parts in question match the quality of the components which are or were used for the assembly of the motor vehicles in question.'

An interesting point is that if the manufacturer himself offers spare parts of differing quality (e.g. an 'economy' line), he cannot prohibit its contractual partners (i.e. dealers and authorised repairers) from buying spare parts of the same quality from the independent market.

The BER also covers service and maintenance during the warranty period and prohibits vehicle manufacturers' warranties from including conditions requiring that:
All normal maintenance be provided within the vehicle maker's network,
All parts used must be the VA's "original spare parts"
The European Commission declared that such clauses in a warranty document would represent 'an unjustified restriction for the consumer!'

The ADF have written confirmation from OFT that:
Independent repairers CAN carry out normal maintenance and repair services during a vehicle's warranty period without invalidation the VA's warranty conditions. With two provisos...
Provided: that the service is in accordance with the VA's servicing schedules and is recorded as such. And...
Provided: that the parts used are of 'appropriate quality' and are recorded as such.

Note: This information is intended to introduce interested parties to the topic of the BER. It should not be taken as a definition of the law or proposed laws.

*Subject to certain conditions


© Frogbitz 2004 2005 2006